MPP-A60A
Data Sheet
MPP-A60A is one
of our room-temperature-cure liquid castable polyurethane systems.
This ether-base polyurethane system is used in applications such as
mold-making, prototyping, production of cast parts, potting,
tool-making, and many other applications. MPP-A60A is designed for
an easy operation for industrial applications without special
casting or heating equipment. Its low viscosity also makes it easy
to achieve replicating the details of the mold/original with a fine
resolution. Urethane elastomer parts made of this system exhibit:
q
Fine resolution of mold details
q
Good cut/tear resistance for its class
q
Good performance in wet environments
q
Easy-to-use room-temperature-curable
q
Small shrinkage factor
The suitable
applications of MPP-A60A include stamps/patterns and molds designed
to transfer a decorative image to wet surfaces as well as a potting
compound for electronic applications where low viscosity liquid
resin is required to encapsulate small wires and components. It is
also suitable for many other custom applications where flexibility
and strength of the parts are required.
Typical Physical Properties
|
|
ASTM #
|
Typical Value
|
|
Durometer Hardness: |
D 2240 |
A55-60 |
|
|
D 412 |
366 psi |
|
Ultimate Elongation (%): |
D 412 |
157% |
|
Tear
Resistance (pli) |
|
|
|
Die C: |
D 624 |
118
pli |
|
Split: |
D 624 |
14 pli |
|
|
D2632 |
40% |
Typical
Processing Conditions
|
Prepolymer: |
MPN-023 |
|
Curing Agent: |
PBA-055 |
|
Catalyst: |
Included |
|
Prepolymer Temperature (ºF): |
Room Temperature** |
|
Curing Agent Temperature (ºF): |
Room Temperature** |
|
Mold Temperature (ºF): |
Room Temperature** |
|
Pot Life*(minutes): |
10 - 15 |
|
De-mold Time*** at 77ºF (hours): |
4 - 6 |
|
Complete Cure Cycle*** at 77 °F (days): |
4 |
* Defined as: a 300 gram sample is too thick to pour.
**
Between 70 ºF and 90 ºF. Higher temperature results faster
curing pattern
*** The use of catalyst
or higher mold temperature will increase the rate of cure.
Mold may needed to be heated to 100 - 120 ºF
for casting a very thin layer and/or using a
heat-absorbing material for mold or inserts.
Typical Mixing Ratio
Prepolymer
(A) Curing Agent (B)
Code Number:
MPN-023
PBA-055
Specific
Gravity: 1.173 1.024
Equivalent
Weight: 226 546
Stoichiometry: 1.000
0.987
NCO/OH
Index: 1.013 1.00
Weight
Ratio: 1.000 2.300
Volume
Ratio: 1.000 2.636
The actual mixing ratio at the
operation may need to be adjusted based on the actual stoichiometric
ratio calculation. For machine mixing, the
mixing ratio calibration is recommended before the new batch of raw
material is used.
By adjusting the mixing ratio in a
small range, you can yield a range of hardness between about 50 A to
60 A Durometer using the same combination of the part-A/B component
materials. The following chart is reference only. The
surface of the cured material becomes more sticky as you increase
part-B ratio. By adjusting the mixing ratio the overall
physical properties, not limited to the hardness, of the cured
material change.
Part-A: Part-B
Approximate Cured Hardness
1.00 : 2.38
60 A
1.00 : 2.45
56 A
1.00 : 2.55
52 A
(The above ratios are by weight.)