Foam Polyurethane

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Applications of foam polyurethane are not limited within a few particular industries, yet are expanding as the formulation technology proceeds.

Foam polyurethane can be very hard, or very soft. Hard foam polyurethane can be used as load bearing part such as wheel chocks for large mining trucks and airplanes. Soft urethane can be used in upholstery, motorcycle seating, cushion parts for various products. Foams come in a variety of densities (or weight per volume) and hardnesses.

Depending on the application, you can also choose a type of foam from rigid, semi rigid, flexible, or microcellular foam. They all have particular characteristics.

 

We carry room-temperature-curable foam formulations, which can be mixed without special equipment. These easy-to-use foam formulations allow you an efficient new product developing and prototyping.

Primary foaming reaction is done without a use of flammable or ozone-depleting substance, and all necessary chemicals to make foam is within the components. Therefore, you do not need special heating or gassing equipment, or a spark free environment.

 Many seating manufacturers use slab stock foams. We do not carry slab stocks. What we carry is moldable polyurethane liquid materials to make your own custom-made foam parts. Our materials are generally higher densities than slab stocks. So it does not "bottom-out" easily like lower density foams. Used with our Gel Polyurethane systems, our customer can create very special cushioning parts and products.

High density rigid foam can be used in mold-backing. Foam polyurethane can be used as an economical way of mold-making. It has almost the same physical properties of a hard wood. I can also take some cheep solid materials (such as recycled rubber crumbs or small wooden pieces) as filler to increase cost efficiency.

We also carry low-density cast-in-place packaging foam formulations.  This type of foam materials are used to make custom foam packaging for fragile and delicate items where custom package is required, but it is too expensive to mass-produce molded styrene, polyethylene, or polypropylene foam packaging.

Our focus is on manufacturers of specialty products. We modify our standard formulations to fit the specifications of the customer. Customizing hardness and density is done for almost every customer and application. Color specification and UV protection are also available.

 

Applications:

*        Custom Upholstery (Furniture and motorcycle sheeting.)

*        Heavy duty custom packaging material (Concrete Parts and other heavy parts and equipment)

*        Industrial insulation

*        Mold backing

*        Wheel chocks for large mining trucks or airplanes

*        Personal care products

*       Sports equipment 

 For graphic display of properties of various foam polyurethane systems, please click Here.

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Northstar Polymers, LLC

3444 Dight Ave. So., Minneapolis, MN 55406

Tel: 612-721-2911, Fax: 612-721-1009